01 · 1991 · GERMANY · KARMANN
The Shop Floor
I started in 1991 at Karmann in Germany as an apprentice in sheet-metal body building and automotive fabrication, forming prototype vehicle panels by hand. While working at Karmann, I completed my Diplom-Ingenieur (FH) in Mechanical and Automotive Engineering at Fachhochschule Osnabrück.
After earning my engineering degree, I moved into Design Release Engineering across Audi, Volkswagen, Opel, BMW, Range Rover, and Mercedes-Benz programs, and served as Resident Engineer at BMW.
That sequence set the standard for everything after it. When you have shaped sheet metal over a buck and fitted closures on a prototype body yourself, every flange, radius, and tolerance stack you draw in CAD already respects how a part is actually made.
- STAGE 01 Apprentice Sheet-Metal Body Builder Hands-on prototype vehicle fabrication at Karmann GmbH.
- STAGE 02 Diplom-Ingenieur (FH) · Osnabrück Mechanical / Automotive Engineering completed while working at Karmann.
- STAGE 03 Design Release Engineer Audi, Volkswagen, Opel, BMW, Range Rover, and Mercedes-Benz programs.
- STAGE 04 Resident Engineer at BMW On-site body and vehicle development integration.
02 · 2000 TO 2006 · DETROIT · CONVERTIBLE ROOF SYSTEMS
Detroit, and the Hardest Moving Part in a Car
In 2000 I relocated to the United States as Project Manager for the Volkswagen New Beetle Convertible, coordinating engineering, roof and closure development, suppliers, prototype builds, and launch activity. I was then promoted to R&D Department Manager in Detroit, leading Karmann's Detroit R&D organization alongside engineers and supplier teams across convertible-roof and vehicle-development programs.
A convertible roof is one of the hardest moving assemblies on a car. It has to fold into tight mechanism packaging with repeatable kinematics, tie cleanly into body structural hardpoints, and then latch shut with a sealing strategy that keeps wind and water out on a production line car.
Over nearly 30 years, I have contributed to the engineering and development of retractable hardtops and soft-top convertible systems for multiple OEMs, spanning concept development, roof kinematics, mechanism packaging, body integration, structural hardpoints, sealing systems, prototype validation, supplier coordination, and production launch support.
SELECTED ROOF PROGRAMS · RETRACTABLE HARDTOPS & SOFT TOPS
Kinematics · Mechanism Packaging · Structural Hardpoints · Sealing Strategy · Launch
His roof programs: Volkswagen Golf Mk3 · Volkswagen New Beetle · Mercedes-Benz CLK and SLK · Ford Thunderbird · Chrysler PT Cruiser Convertible · Chrysler Crossfire · Chevrolet SSR · Pontiac G6 · Chrysler Sebring.
03 · 2006 TO 2012 · CALIFORNIA & MUNICH · FISKER AUTOMOTIVE
12,000 Cycles Without Compromise
At Fisker Automotive I served as Director of Engineering for the Sunset Convertible, Lead Engineer for roof systems across Karma, Sunset, and Atlantic, and Design Release Engineer for Exteriors and Paint. Unveiled at the 2009 Detroit Auto Show, the Fisker Sunset combined Fisker's plug-in hybrid platform with a fully retractable hardtop, giving the car the elegance of a coupe and the open-air feel of a convertible.
I was responsible for the complete engineering development of the retractable hardtop system: mechanism architecture, kinematics, body integration, packaging, structural engineering, suppliers, and prototype validation. Packaging a fully automated roof inside that silhouette while preserving design intent meant balancing engineering precision, manufacturability, durability, and customer experience.
In Munich, I also served as Resident Engineer for the Fisker Surf, leading the engineering development of the Body-in-White and signature power liftgate system across design, engineering, suppliers, and prototype manufacturing.
Operating cycles exceeded by delivered prototype and show roof systems.
04 · 2012 TO PRESENT · MLS ENGINEERING · NIKOLA ONE & TWO
On My Own: From B-Surface CAD to the Debut Stage
In 2012 I established MLS Engineering in Newport Beach as an independent consultancy providing hands-on mechanical and vehicle engineering and technical leadership to OEMs, startups, design studios, and specialty manufacturers. Across programs I lead multidisciplinary engineering and fabrication teams of 10+ while managing suppliers, schedules, design releases, prototype builds, troubleshooting, integration, and production readiness.
As Contract Director of Engineering for cab development on the Nikola One and Nikola Two trucks, I owned cab development across exterior and interior engineering, structures, packaging, supplier coordination, and prototype integration. On the compressed Nikola One hydrogen-electric semi program, I personally completed extensive B-surface engineering and worked with MLSE's fabrication joint venture to build the physical show-truck cab prototype for its public debut.
On the Class 8 Nikola Two truck, working in collaboration with PREFIX, I led engineering and 5 to 10 suppliers through changing requirements and helped compress development timing from approximately 18 months to 14 months. That cab development work also produced two granted US patents for an automobile door or window, naming me as a co-inventor.
US PATENTS · NIKOLA CORP · CO-INVENTOR
“Systems, methods, and devices for an automobile door or window”
NIKOLA TWO · SCHEDULE COMPRESSION (WITH PREFIX · 5-10 SUPPLIERS)
Digital design through physical Class 8 cab build across changing program requirements.
05 · VP OF ENGINEERING · US SPECIALTY VEHICLES (USSV)
From Clay to a Production Line
Building a one-off proves proportions. Repeating it every week proves the tooling and the engineering. As VP of Engineering at US Specialty Vehicles, I led the complete re-body development program for the Rhino XT and personally engineered and helped build the first two Rhino prototypes.
From those initial vehicles, I recruited and led engineers and fabricators to industrialize the program into low-volume production, establishing tooling, fixtures, build processes, and assembly capability targeting approximately 100 vehicles per month.
I also redesigned the G. Patton build process, reducing build time from approximately six months to four weeks and establishing assembly capability targeting approximately 20 vehicles per month.
06 · WEST COAST CUSTOMS · WILL.I.AMG
Moving a Windshield 12 Inches
Based on the Mercedes-AMG GT 63 S platform, the WILL.I.AMG show vehicle for will.i.am required a complete re-architecture of the upper body to achieve the proportions of a classic grand touring coupe. The windshield, firewall, instrument panel, and seating position were relocated 12 inches rearward, allowing an extended hood, a redesigned roofline, and conversion from conventional front-hinged doors to rear-hinged suicide doors.
As Contract Vehicle Development Lead, I led the digital development of the exterior, creating the complete Class-A and B-surface geometry and engineering every body panel for manufacturability, fit, and assembly.
During construction at West Coast Customs, I worked directly with the build team on the shop floor and personally resolved CAD and hardware issues through final show-car execution.
- Relocated SystemsWindshield · Firewall · Instrument Panel · Seating
- Closure ArchitectureFront-Hinged Converted to Rear-Hinged Suicide Doors
- Digital ScopeComplete Class-A & B-Surface Geometry
07 · AEROSPACE, EV & CHASSIS SYSTEMS · ALAKAI · APTERA · WORKHORSE
Off the Road and Into the Air
Load paths, mass discipline, and packaging clearances obey the same physics in an airframe as they do in a chassis. At Alakai Technologies, as Director and Structures Lead, I led development of a lightweight carbon-fiber monocoque eVTOL cockpit and fuselage for a hydrogen-powered aircraft, coordinating occupant packaging, system integration, landing-gear interfaces, composite engineering, and production-ready CAD.
At Aptera Motors, I developed the concept chassis, front subframe, and earlier monocoque structural work for an ultra-efficient three-wheel electric vehicle, then redesigned the suspension architecture for the transition from hub motors to inboard propulsion around rapidly changing drivetrain, upright, wheel, and chassis constraints.
For the Workhorse electric truck platform, I developed the front suspension and subframe architecture, integrating steering, braking, drivetrain, and chassis systems into a manufacturable assembly backed by suspension geometry, structural design, load analysis, and production-ready CAD.
Contract Exterior Development Engineer: Super Snake and GT500 exterior engineering.
Contract Vehicle Engineer: GEM vehicle development, engineered an accessibility-ramp solution.
08 · 2012 TO PRESENT · FOUNDER / CEO / ENGINEER · CTX TO TRINOVA MOBILITY
My Own Machine: Clean Sheet Through Four Generations
Running parallel to client consulting since 2012, I conceived, engineered, and physically built my own tilting vehicles from a clean sheet of paper. First came CTx: a fully functional tilting three-wheel prototype measuring 36 in (914 mm) wide with an Aprilia RSV1000R powertrain. Every part of CTx, from initial vehicle architecture, chassis engineering, suspension geometry, and steering to powertrain integration, fabrication, and on-road testing, was developed from scratch.
CTx validated the core tilting-vehicle technology that became the foundation of Trinova Mobility and its commuter vehicle, Trinity: an ultra-narrow, lightweight electric commuter with active self-balancing technology, conceived, engineered, fabricated, and validated entirely by me.
Through four working prototype generations, I personally developed the vehicle architecture, CAD, structures, chassis and suspension, packaging, mechanisms, controls, and EV integration while coordinating suppliers and fabrication.
09 · VP / CHIEF ENGINEER · LAMARC HYPERCAR
A 270-mph Hypercar
Every discipline from three decades on shop floors, body structures, closures, chassis, and clean-sheet prototypes came together on LaMarc. As VP and Chief Engineer, I developed the concept and production-intent architecture for a 270-mph, approximately 1,500-hp hybrid hypercar.
I performed much of the early complete-vehicle engineering personally to establish the core vehicle architecture, chassis, suspension, packaging, structural design, and body engineering as a single cohesive package before scaling the team.
I then recruited and led approximately 15 to 20 engineers and managed international suppliers and specialists across aerodynamics, FEA, bespoke transmission development, and full-vehicle systems, integrating every major engineering discipline into one production-oriented hypercar concept.
INDEX · 30+ YEARS OF VEHICLE & AEROSPACE PROGRAMS
Selected Programs
- LaMarc HypercarVP / Chief Engineer · 270-mph, ~1,500-hp hybrid hypercar architecture & 15-20 engineer teamCh. 09 →
- Fisker Sunset, Karma & AtlanticDirector of Engineering, Sunset · Retractable hardtop kinematics (12,000+ cycles) & roof leadCh. 03 →
- Fisker SurfResident Engineer, Munich · Body-in-White & signature power liftgate engineeringCh. 03 →
- OEM Convertible Roof ProgramsVW Golf Mk3, New Beetle, Mercedes CLK & SLK, Thunderbird, PT Cruiser, Crossfire, SSR, G6, SebringCh. 02 →
- Karmann & European OEM ReleaseSheet-metal fabrication, DRE (Audi, VW, Opel, BMW, Range Rover, Mercedes-Benz), Resident Engineer at BMWCh. 01 →
- WILL.I.AMG (West Coast Customs)Vehicle Development Lead · AMG GT 63 S 12-inch rearward cab re-architecture, Class-A/B CAD & buildCh. 06 →
- Nikola One & Nikola TwoContract Director of Engineering · Cab B-surface CAD, debut cab hardware & 18 to 14 month compressionCh. 04 →
- US Patents 10,077,084 B2 · 10,981,609 B2automobile door or window (co-inventor, Nikola Corp)Ch. 04 →
- USSV Rhino XT & G. PattonVP of Engineering · Clay to ~100/mo production capability; G. Patton build cut from ~6 months to 4 weeksCh. 05 →
- Alakai Hydrogen eVTOLDirector / Structures Lead · Carbon-fiber monocoque cockpit, fuselage & landing-gear interfacesCh. 07 →
- Trinova Mobility (Trinity & CTx)Founder / CEO / Engineer · Clean-sheet tilting 3-wheelers across CTx and four self-balancing generationsCh. 08 →
- Aptera MotorsContract Suspension & Vehicle Systems Engineer · Inboard propulsion suspension redesign & chassis CADCh. 07 →
- Workhorse Electric TruckFront suspension, subframe architecture, load analysis & production-ready CADCh. 07 →
- Shelby Super Snake & GT500Contract Exterior Development Engineer · Exterior body engineeringCh. 07 →
- WAEV Inc. (GEM)Contract Vehicle Engineer · GEM vehicle development & accessibility-ramp solutionCh. 07 →
- BMW K2 Concept · Saleen Road-Box · E-Drive ConversionAdditional concept, specialty vehicle, and electric chassis conversion programsArchive ↓
10 · APPROACH, CAD PLATFORMS & DISCIPLINES
How I Work
The goal is not just to create attractive concepts, but to engineer, package, build, test, and refine vehicle systems until they work in the real world. Every project is developed with a focus on engineering excellence, manufacturability, cost, and real-world performance.
Moving closures and body mechanisms run through the entire body of work: convertible roofs that fold and seal at Karmann and Fisker, the Fisker Surf power liftgate, the rear-hinged suicide doors on WILL.I.AMG, and two granted US patents as co-inventor for an automobile door or window at Nikola Corp.
Combining CATIA and SolidWorks engineering depth with fabrication knowledge, supplier management, and multidisciplinary team leadership makes it possible to work without translation loss between the screen and the shop. I am equally effective as a technical lead or individual contributor.
"Perfection is achieved not when there is nothing more to add, but when there is nothing left to take away."
- CAD Platforms
- CATIA V5/V6 · SolidWorks · Shapr3D · Inventor 3D
- Vehicle & Structural Systems
- Mechanical design · Vehicle architecture & packaging · Structures · Body / BIW · Closures · Convertible roof systems · Chassis · Suspension · Kinematics · Mechanisms · Carbon-fiber structures · EV / ICE integration
- Engineering Rigor & Release
- GD&T · Complete-vehicle tolerance stack-up · DFM / DFA · Manufacturing engineering · Production launch · Design release engineering · Root cause / troubleshooting
- Hands-On Fabrication & Test
- Prototype / mule / show-car development · Sheet metal · Welding · CNC · Machining · Test benches · Fixtures · Testing & validation
- Leadership & Environments
- Team leadership · Program delivery · Supplier development · Experience across OEM, startup, prototype, and specialty vehicle environments involving BMW, Mercedes-Benz, Bentley, Ford, Fisker, Nikola, Karmann, and West Coast Customs
- Patents
- Co-inventor, Nikola Corp, “Systems, methods, and devices for an automobile door or window”: US 10,077,084 B2 (2018) ↗ · US 10,981,609 B2 (2021) ↗
- Education & Trade
- Diplom-Ingenieur (FH), Mechanical / Automotive Engineering, Fachhochschule Osnabrück (University of Applied Sciences, Germany; completed while working at Karmann) · Apprenticeship in Sheet-Metal Body Building & Automotive Fabrication
- Languages
- Fluent English and German
11 · MLS ENGINEERING · NEWPORT BEACH, CALIFORNIA
From idea to driving prototype.
From Sheet Metal in 1991 to 270 mph
Thirty-plus years after picking up sheet-metal tools in Osnabrück, the discipline is unchanged: draw every part so a shop can build it, engineer every mechanism so it seals and endures, and stay hands-on with the hardware until the vehicle drives.